Elevate your illumination hardware with our comprehensive technical documentation for the Light Cover HPDC. High-Pressure Die Casting is the industry standard for producing thin-walled, lightweight, and thermally conductive housings for modern LED systems. This drawing package details the intricate mold architecture required to cast complex geometries with superior surface finishes that are ready for powder coating or vacuum metallization. By utilizing this professional blueprint, engineers can ensure structural rigidity while maintaining the thin sections necessary for weight reduction in automotive and aerospace applications.

The provided drawing package offers an exhaustive look at the thermal management zones, including integrated cooling lines designed to prevent hot spots and reduce cycle times. By analyzing the gate and runner system mapped out in these blueprints, designers can simulate metal flow to eliminate porosity and ensure a high-integrity “skin” on the casting. We provide these high-fidelity CAD resources for free to help manufacturing teams optimize the transition from a stylistic concept to a high-volume, production-ready die-cast component.

Our files are formatted for seamless integration into flow analysis and FEA software, allowing you to verify the part’s performance under thermal stress. The documentation also covers the ejector pin layout and parting line strategy, ensuring that the light cover can be demolded without distorting the critical sealing surfaces. Download this essential resource today to master the complexities of high-pressure casting for the next generation of industrial lighting.

Key Features:

  • Thin-Wall HPDC Optimization: Specifically engineered to achieve wall thicknesses as low as 1.5mm to 2.0mm without compromising structural strength.
  • Integrated Heat Sink Geometry: Features detailed fin layouts designed to maximize surface area for LED thermal dissipation.
  • Precision Gasket Sealing: Includes high-tolerance groove specifications for IP-rated environmental sealing (IP67/68).
  • Balanced Runner & Overflow Design: Optimized for aluminum alloys (e.g., ADC12 or A380) to ensure complete cavity fill and minimal trapped gas.
  • Hardened H13 Steel Mold Specs: Designed for long-life production cycles with detailed heat-treatment requirements for the die inserts.