Сайт Large Welding Positioner is a cornerstone of heavy industrial fabrication, designed to manipulate massive workpieces into the ideal “downhand” welding position. This comprehensive чертеж details a high-capacity rotary and tilting station that allows for the safe handling of multi-ton components such as pressure vessels, large-diameter pipes, and structural frames. By utilizing this auxiliary equipment, manufacturing facilities can significantly improve weld penetration and bead consistency while reducing the safety risks associated with moving heavy parts via overhead cranes.

By downloading this professional чертеж, you gain access to a robust mechanical design featuring a heavy-duty slew drive and a reinforced tilting frame. The CAD assembly includes detailed specifications for the high-torque motor-gearbox integration, the precision-machined T-slot faceplate for secure workpiece mounting, and the structural base designed for floor anchoring. This design is particularly valuable for those looking to integrate automated robotic welding, as the positioner provides the repeatable accuracy required for synchronized motion between the robot and the workpiece.

This blueprint is optimized for industrial scalability and durability. The files provide the necessary technical data for load-bearing calculations, including center-of-gravity offsets and rotational torque requirements. Whether you are upgrading a manual welding bay or designing a fully automated production cell, this чертеж serves as a verified engineering foundation. It ensures your equipment can handle the dynamic stresses of continuous rotation while maintaining the stability needed for high-precision industrial welding.

Ключевые особенности:

  • High-Capacity Slew Drive: Detailed transmission layout in the чертеж designed for smooth, high-torque rotation of heavy loads.
  • Synchronized Tilting Mechanism: A robust 0-90 degree or 0-135 degree tilt range geometry to provide total accessibility to the workpiece.
  • Reinforced T-Slot Faceplate: Industrial-standard mounting surface designed for rapid installation of custom jigs and fixtures.
  • Integrated Grounding System: Built-in electrical conduction paths to ensure high welding currents do not damage the precision bearings.
  • Vibration-Dampening Base: A heavy-duty steel frame engineered to maintain absolute stability during high-speed rotational cycles.