Achieve superior sealing integrity with our comprehensive technical documentation for the Metal Gasket Stamping Die. Producing metal gaskets—whether they are Multi-Layer Steel (MLS), copper, or soft aluminum—requires a die that can handle intricate geometries while maintaining extreme flatness. This drawing package details a high-precision tool designed to execute clean blanking and precise embossing of “beads” or ribs. These embossed features are critical, as they act as integrated springs that compress to create a gas-tight seal under high-pressure environments like engine cylinder heads or exhaust manifolds.
The provided чертеж package offers an exhaustive look at the “bead” profile geometry and the spring-loaded stripper systems required to prevent material distortion. By analyzing the punch-to-die clearances and the specialized air-venting channels in these blueprints, engineers can minimize “oil-canning” (warping) and ensure that the gasket remains perfectly flat after ejection. We provide these high-fidelity CAD resources for free to help tool and die makers achieve the strict tolerances required for modern high-performance sealing applications.
Our files are formatted for seamless integration into 3D engineering and simulation software. This allows your team to perform “springback” analysis, ensuring that the embossed sealing beads maintain their height and tension throughout the gasket’s service life. Download this professional blueprint today to master the complex engineering behind industrial-grade metal sealing components.
Ключевые особенности:
- Precision Embossing Stations: Specifically engineered to create uniform sealing beads that provide consistent contact pressure.
- Burr-Free Blanking Logic: Detailed schematics for punch clearances optimized for stainless steel and non-ferrous alloys to ensure smooth edges.
- Controlled Flatness Design: Features high-pressure stripper plates to hold the material taut during the entire stamping stroke.
- Hardened D2/Vanadis Tooling: Specifications for high-chromium, high-carbon tool steel inserts to resist the abrasive nature of gasket alloys.
- Integrated Secondary Piercing: Designed to handle bolt holes and coolant passages with sub-micron positional accuracy.